Custom Waterproof Tile Backer Board | Direct Factory Supplier
Manufactured for tile contractors, building material distributors, and commercial construction projects. We produce engineered waterproof tile backer boards designed to replace traditional cement and gypsum substrates in wet areas.
Our custom-sizing service eliminates on-site cutting waste, reduces material loss, and optimizes installation efficiency for both wholesale distribution and project-specific orders.
Factory Direct Guarantee: Backed by 15+ years of extrusion manufacturing expertise, strict ISO 9001 quality management, international building compliance standards, and proven global export capabilities.
Technical Specifications & Construction
|
Property |
Specification |
Compliance / Standard |
|
Core Material |
Extruded Polystyrene (XPS) foam core |
High-density closed-cell structure |
|
Surface Layer |
Polymer-modified cement mortar reinforced with alkali-resistant fiberglass mesh |
Dual-sided structural reinforcement |
|
Available Thicknesses |
4mm, 6mm, 10mm, 12mm, 20mm |
Custom dimensions available upon request |
|
Standard Dimensions |
600 x 1200 mm, 1200 x 2400 mm |
Custom lengths and widths supported |
|
Water Absorption Rate |
< 0.1% |
ASTM C272 / ISO 2896 |
|
Compressive Strength |
>= 300 kPa |
Enables direct heavy tile bonding |
|
Fire Performance |
Euroclass B1 / Flame Retardant options available |
EN 13501-1 / ASTM E84 tested |
|
Compatibility |
Ceramic, porcelain, natural stone, and glass mosaic tiles |
Compatible with polymer-modified thin-sets |
|
Cutting Method |
Standard utility knife or hand saw |
Fast, dust-free on-site adaptation |
Core Engineering Advantages
Dimensionally Stable XPS Core: Unlike traditional gypsum boards that degrade or swell upon moisture exposure, our boards utilize a high-density XPS foam core. The closed-cell structure prevents water absorption (absorption rate < 0.1%) and eliminates the risk of mold growth, substrate rot, and tile detachment in humid environments.
High Mechanical Strength & Tile Adhesion: The dual-sided fiberglass mesh and polymer cement coating create a rigid structural panel capable of supporting heavy porcelain and natural stone tiles. The rough surface profile provides an optimal mechanical bond for polymer-modified tile thin-set adhesives.
Lightweight Handling vs. Cement Boards: Weighing significantly less than traditional fiber-cement boards, these panels reduce physical labor during transport and installation. This lightweight profile lowers structural load requirements, making them well-suited for high-rise renovations and modular construction.
Precision Custom Sizing: Standard factory sizing often results in excessive trimming waste on complex layouts. We supply boards cut to exact project specifications-including non-standard lengths, widths, and thicknesses-minimizing installation labor and material overhead.
Primary Applications
Residential & Commercial Wet Rooms
Walk-in showers, bathtub surrounds, steam rooms, and bathroom partitions.
High-Moisture Wall Substrates
Kitchen splashbacks, commercial washrooms, and laundry facilities.
Prefabricated Construction
Modular bathroom pods and industrialized housing units requiring exact dimensional tolerances.
Manufacturing, Quality Control & OEM Services
In-House Quality Control: Every production batch undergoes strict inspection covering core density uniformity, board flatness, thickness tolerance, and surface bond strength. Backed by full laboratory test reports.
International Certifications: Produced under ISO 9001 quality systems, with products meeting CE and relevant building material safety standards.
OEM & Private Labeling: We support customized packaging, branded export cartons, and customized product specifications for regional distributors.
Logistics & Export: Palletized and moisture-protected packaging designed to withstand international container transport, managed by experienced export logistics teams.
FAQ
Q: What sizes can you produce for custom waterproof tile backer boards?
A: We manufacture customized dimensions according to precise project requirements. Both standard sizes and non-standard lengths/widths are fully supported to match different regional markets and layouts.
Q: What is the minimum order quantity (MOQ) and sample policy?
A: MOQ: Varies based on board specifications, thickness, and packaging requirements (typically container-load for custom runs; contact us with your dimensions for a targeted quote).
Samples: Free standard samples available for testing. Express courier fees apply.
Q: What are your standard production lead times?
A: Standard container orders are typically manufactured and ready for shipment within 15 to 25 days from order confirmation and deposit receipt.
Q: Can your waterproof tile backer board be used in shower areas and steam rooms?
A: Yes. The boards are purpose-designed for high-moisture wet environments including shower walls, bathroom enclosures, and continuous-steam rooms.
Q: Can I use the board for large-format tiles?
A: Yes. The stable structural panel provides a rigid, reliable substrate for large-format ceramic and porcelain tiles, provided standard industry installation guidelines and weight limits are followed.
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